TUM Library

"This book disseminates recent research, theories, and practices relevant to areas of surface engineering and processing of materials for functional application such as aerospace, automobile, and biomedical. The book focuses on the hidden technologies and advanced manufacturing methods which may not be standardized by the research fraternity, however, are greatly beneficial to the material and manufacturing industrial engineers in different aspects. It provides such projects, research activities, and innovations on a global platform to strengthen the knowledge of the concerned community. The book covers surface engineering including coating, deposition, cladding, nanotechnology, surface finishing, precision machining, processing, and emerging advanced manufacturing technologies to enhance the performance of materials in terms of corrosion, wear and fatigue. The book has capture emerging areas of materials science and advanced manufacturing engineering and presents the recent trends in research for young researchers, field engineers, and academic professionals"-- Provided by publisher.

Cover -- Half Title -- Series Page -- Title Page -- Copyright Page -- Table of Contents -- Preface -- Editors -- Contributors -- Chapter 1 A Critical Review on the Machining of Engineering Materials by Die-Sinking EDM -- 1.1 Introduction -- 1.2 Researches on Electrical Discharge Machining Process -- 1.2.1 Researches on Enhancement of Tool Wear -- 1.2.2 Optimization of Process Parameters -- 1.2.3 Selection of Electrode Material -- 1.2.4 Multispark Erosion Studies -- 1.2.5 Selection of Optimized Pulse Duration -- 1.2.6 Vibratory Tool and Workpiece -- 1.2.7 Introducing Servo Control Mechanism

1.2.8 Magnetic Field-Based Electrical Discharge Machining -- 1.2.9 Special Tools -- 1.2.10 CNC-Controlled Electrical Discharge Machining -- 1.2.11 Selection of Dielectric Medium -- 1.3 Application of Electrical Discharge Machining for Biomaterials -- 1.4 Conclusions -- References -- Chapter 2 Optimization of Machining Parameters of High-Speed Toolpath to Achieve Minimum Cycle Time for Ti-6Al-4V -- 2.1 Introduction to High-SpeedMachining -- 2.2 Experimental Setup -- 2.2.1 Selection of Material -- 2.2.2 Job Setup on Machine -- 2.2.3 Machine Specifications -- 2.2.4 High Helix Cutter

2.2.5 Machining Strategy: Dynamic Cutting Strategy from Mastercam Software -- 2.2.6 Selection of Parameters -- 2.2.7 Design of Experimentation -- 2.2.8 Results from Response Surface Methodology -- 2.3 Results and Discussions -- 2.3.1 Effect of Process Parameters on the Spindle Load -- 2.3.2 Effect of the Process Parameters on Cycle Time -- 2.4 Conclusion -- References -- Chapter 3 A Review of Machinability Aspects of Difficult-to-Cut Materials Using Microtexture Patterns -- 3.1 Introduction -- 3.1.1 Judging Machinability -- 3.1.1.1 Tool Life -- 3.1.1.2 Power Consumption -- 3.1.1.3 Surface Finish

3.1.1.4 Chip Form -- 3.1.2 Difficult-to-Cut Material -- 3.1.3 Compilation of Machining Technologies -- 3.1.4 Various Steps Taken to Solve Issues -- 3.1.4.1 Hot Machining -- 3.1.4.2 Minimum Quantity of Lubricant -- 3.1.4.3 Coated Tools -- 3.1.4.4 High-SpeedMachining -- 3.1.4.5 Flood Cooling -- 3.1.4.6 Microgrooves -- 3.2 Literature Review -- 3.3 Discussion and Future Work -- 3.4 Conclusions -- References -- Chapter 4 Micromachining -- 4.1 Introduction -- 4.2 Conventional Micromachining -- 4.3 Nonconventional Micromachining -- 4.3.1 Ultrasonic Micromachining -- 4.3.1.1 Working Principle

4.3.1.2 Tool Material -- 4.3.1.3 Tool Feed Mechanism -- 4.3.1.4 Abrasive Slurry System -- 4.3.1.5 Oscillating System -- 4.3.1.6 Process Parameters -- 4.3.1.7 Effect of Process Parameters on Material Removal Rate -- 4.3.1.8 Advantages -- 4.3.1.9 Limitations -- 4.3.1.10 Applications -- 4.3.2 Abrasive Jet Micromachining -- 4.3.2.1 Working Principle -- 4.3.2.2 Process Parameters -- 4.3.2.3 Abrasive Material -- 4.3.2.4 Gas Medium -- 4.3.2.5 Nozzle -- 4.3.2.6 Effect of Material Removal Rate -- 4.3.2.7 Advantages -- 4.3.2.8 Limitations -- 4.3.2.9 Applications -- 4.3.3 Electrochemical Micromachining

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